II217A
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Thissymbolisusedtoindicate
presenceofhazardsthatcancause
minorpropertydamage.
CAUTION
1. InstallalternatorasshowninFigure1:
Slipbushinglocatedinrear
mountingfootmustbesecurely
tightenedagainstalternator
mountingbracketonengine.
Failuretodosocanresultin
brokenmountingfeetorbroken
uppermountingbracket.
a. Usehardenedwashersbetweenaluminum
surfacesandboltheadsandnuts.
b. OEMunitsareshippedwithpulley,flat
washer,andlocknutinstalled.
c. Aftermarketunitsareshippedwithshaft
collar,flatwasher,andlocknutinstalled.
Removeanddiscardshaftcollar.Install
pulleyandfurnishedflatwasher.Torque
locknutto163Nm/120lb.ft.
d. Followvehiclemanufacturer’s
recommendationsforbelttension.
2. Allcabling,wiring,orconduitmustbesupported
within305mm/12in.oftermination
onalternator.
Figure 1 - Alternator Installation Details
CAUTION
Hardened washer
3. Choosewiregaugecapableofhandling
maximumalternatoroutputwithnomore
than0.2Vdroponeachlegfromalternator
tobattery.
4. RegulatorisfurnishedonOEMunitsandis
suppliedseparatelybyrequestwithaftermarket
units.Mountingscrewsonregulatorshouldbe
torquedto8.5Nm/75lb.in.
5. Controlunitelectricalconnections:
a. Makesurealternator-to-regulatorharness
plugissecureinregulatorreceptacle.
b. IGNstudterminal:Torqueterminalnut
to2.3Nm/20lb.in.
c. P1/P2/P3/F+Sensestudterminals:Torque
terminalnutsto8.5Nm/75lb.in.
M12/0.50 Locknut
(2 places) – torque to
88 Nm/65 lb. ft.
Slip bushing in rear mounting foot
must be tightened against bracket —
see “CAUTION” above
Bracket
on engine
B– terminal bolt
0.3750-16 –
torque to
15 Nm/11 lb. ft.
0.5000-13 bolt –
torque to 32 Nm/24 lb. ft.
Washer
Battery output
cable terminal
Lockwasher
Insulator
Alternator B+
Terminal Stud
C630
Alternator
Installation Instructions
F+ Sense Terminal
0.5000-13 thread
for mounting bolt –
torque to
61 Nm/45 lb. ft.
#10-32 regulator mounting
screws (2 places) –
torque to 8.5 Nm/75 lb. in.
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